Applications > Traction
 

Traction

Traction

Traction

Power Semiconductors for Rail Traction

New-generation rail systems, traction upgrades and fleet life extension.

 

Dynex designs and manufactures high-power semiconductor devices and customised power assemblies for demanding rail traction applications. From SiC and high-power IGBT modules for modern traction converters to bipolar devices and engineered power assemblies for refurbishment and obsolescence management, Dynex helps rail manufacturers, operators and maintenance specialists improve efficiency, reliability and operational lifetime.

Power Semiconductor Solutions for Modern Rail

Efficient, reliable power conversion for today's traction systems

Modern rail traction systems require power electronics capable of efficiently controlling high voltages and currents while operating reliably through repeated thermal and electrical cycling. 

Dynex offers SiC and high-power IGBT modules designed for demanding power conversion applications, helping engineers optimise traction converters for efficiency, power density, thermal performance and long operational life.

SiC Power Modules

High-efficiency power conversion for next-generation traction systems

SiC technology offers reduced switching losses and high-frequency operation, providing opportunities to improve converter efficiency, reduce cooling requirements and increase power density.

SiC modules are designed for use in traction converters, auxiliary converters, high-efficiency power conversion

Explore SiC Power Modules SiC Power Module Products

High-Power IGBT Modules

Dynex high-power IGBT modules are available across a broad voltage range and are designed for applications requiring high reliability and thermal cycling capability.

Dynex IGBT range extends from 1.2kV to 6.5kV, with single, half-bridge and chopper configurations available.

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Traction
 

Traction

Dynex offer a range of specifically designed devices for the traction market. The devices provide an efficient source of energy whilst working to high reliability for long periods of time.

Most importantly among Dynex’s IGBTs is the ability to choose a low Esw,(switching loss optimised) low Vce (conduction loss) or Balanced Losses optimised IGBT.

Traction

Thermal Management

IGBTs are designed to handle high levels of heat generated during the power conversion process. Their improved thermal stability and ability to operate in high-temperature environments make them suitable for demanding traction applications, where continuous operation is required.

The ability to implement regenerative braking using IGBTs is a significant advantage in traction applications. It saves energy and reduces the wear on mechanical braking systems leading to lower maintenance costs and extended equipment lifespan.

The durability and reliability of IGBTs result in lower maintenance costs and longer intervals between service checks. This is particularly important in rail systems, where downtime can cause significant disruptions.

Traction

Figure 1 IGBT Traction Application

Keeping Existing Rail Fleets Moving

Supporting refurbishment, repowering and obsolescence management

Rail vehicles are designed for long service lives, often considerably longer than the availability of the original power semiconductor technology.

Dynex supports operators, maintainers and traction equipment manufacturers with semiconductor replacement, converter refurbishment and customised power assembly solutions designed to extend equipment operating life.

Dynex's existing traction assembly capability covers converter mid-life upgrades, reliability improvements, spares and repairs, propulsion modernisation and obsolescence management.

Bipolar Power Semiconductors

Supporting established traction converter technologies

Dynex manufactures high-power bipolar semiconductor devices suitable for maintaining and supporting established rail traction systems, including GTO-based propulsion equipment.

The Bipolar range of Gate Turn Off Thyristors ( GTO’s ) 1300V to 4500V are primarily designed for use in railway traction and light rail propulsion drives. The devices are highly reliable, reducing the need for maintenance and replacement throughout their years of service. They have been designed to enable DC turn on and off in a controlled manner.

Traction

Figure 3 Bipolar Traction Application

Dynex range of Fast Recovery Diodes are the ideal combination to be paired with GTOs for inverter applications. The table below illustrates which FRDs can be utilised with Dynex GTOs. For traction rectification applications Dynex offers our range of Phase Control Thyristors, and Rectifier Diodes.

Traction

Figure 4 GTO and FRD Pairing

Customised Traction Power Assemblies

When replacing a semiconductor alone isn't enough

Dynex can engineer customised power assemblies and converter solutions to support ageing traction equipment where original components may be obsolete or difficult to source.

Capabilities include:

  • Converter mid-life upgrade and overhaul
  • Propulsion modernisation and repowering
  • Semiconductor replacement
  • Reliability improvements
  • Spares and repairs
  • Obsolescence management
  • Trackside rectification solutions

Why Dynex for Rail?

Engineering support beyond the semiconductor

Semiconductor expertise
Decades of experience designing high-power semiconductor technology for demanding power conversion applications.

From device to assembly
Dynex can support customers from semiconductor selection through to customised power assembly design.

Support for legacy and modern technologies
From bipolar and established IGBT technologies to modern high-power IGBT and SiC solutions.

Obsolescence management
Engineering support for ageing traction systems where original semiconductor components may no longer be readily available.

Application engineering
Access to engineers who understand device physics, electrical, electronic, mechanical and thermal requirements.

Rail Applications

  • High-speed rail
  • Intercity
  • Commuter rail
  • Metro
  • Light rail, trams and freight trains

Engineering Resources

Engineering Tools & Technical Support

IGBT Design Tool
Evaluate devices for your application.

PLECS Models
Models available for Dynex IGBT products.

Application Notes
Technical guidance covering IGBT and bipolar device selection and application.

Product Guides
Download IGBT, bipolar and power assembly literature.

Discuss Your Rail Power Electronics Requirement

Whether you are designing a next-generation traction converter, upgrading an existing fleet or looking for a replacement for an obsolete semiconductor, our engineers can help identify the right solution.

Traction Application Frequently Asked Questions

What power semiconductors are used in rail traction systems?

SiC Power Modules, high power IGBT Modules, GTOs, Fast Recovery Diodes, Phase Control Thyristors, Rectifier Diodes or customised power assemblies.

What is the difference between IGBT and SiC technology for rail traction?

SiC technology offers reduced switching losses and high-frequency operation, providing opportunities to improve converter efficiency, reduce cooling requirements and increase power density.

What semiconductor solutions does Dynex offer for regenerative braking?

GTO's are essential for efficiently controlling power flow during braking, enabling the conversion of kinetic energy back into electrical energy that can be fed back into the power grid, or reused thereby reducing overall energy consumption.

GTOs act as high-power switches that control the current flow between the traction motors and the electrical system. By turning on and off at high speeds, they allow precise control of the braking energy conversion process.

GTOs can handle high voltages and currents, making them ideal for the demanding conditions of train operation. Their ability to turn off rapidly allows for better control of the braking process, improving overall system efficiency.

GTOs are robust and can endure the repetitive and harsh conditions typical in railway systems, contributing to the reliability of the regenerative braking system.

Modern regenerative braking systems often use a combination of GTOs and other semiconductor devices like IGBT modules to optimize performance. GTOs are preferred in high-power applications due to their capability to handle larger currents.

Traction Applications:

For freight trains carrying heavy loads, GTOs provide the necessary power handling capabilities to manage the large amounts of energy involved in braking.

GTOs are commonly used in high-speed trains where precise and efficient braking is crucial.

 

Can Dynex identify a suitable replacement semiconductor or engineered solution for older traction converters?

Yes. Dynex supports the refurbishment and life extension of established rail traction systems with a range of high-power semiconductor technologies, including GTOs, thyristors, diodes and IGBT modules. Where original components are obsolete or difficult to source, Dynex engineers can work with customers to understand the electrical, thermal and mechanical requirements and identify a suitable replacement or engineered solution.

Dynex can also provide customised power assemblies, helping customers address obsolescence, converter upgrades and the continued support of ageing rail fleets.

How does a gate turn-off thyristor (GTO) work?

A gate turn-off thyristor (GTO) is a high-power semiconductor device. It works by acting as a switch in high voltage circuits. Like a thyristor (SCR Silicon-Controlled Rectifier) it has 3 terminals; anode, cathode and a gate terminal. Both a GTO and SCR have a controlled turn on function via the application of a  positive pulse to the gate terminal, but the GTO also has controlled turn-off function by the application of a negative pulse to the gate terminal. An SCR only turns off when the forward current drops below the threshold holding current  The turn-off time is typically more than 10 times faster than for an SCR (silicon-controlled rectifier) thyristor.

Can obsolete GTOs and IGBTs in existing trains be replaced?

Yes. Obsolete GTOs and IGBTs in older rail traction systems can often be replaced or supported as part of a refurbishment or life-extension programme. Dynex offers GTOs, high-power IGBT modules and associated power semiconductor technologies for established traction platforms.

Where a direct replacement is not available, Dynex engineers can assess the original device and application requirements including voltage, current, switching characteristics, thermal performance and mechanical compatibility to help identify an appropriate replacement or engineered solution.

This capability can help rail operators and refurbishment specialists manage semiconductor obsolescence, extend converter service life and keep established fleets operational for longer.

Can Dynex design customised power assemblies for rail applications?

Yes. Dynex can design and manufacture customised power assemblies for rail traction and power conversion applications, combining suitable semiconductor devices with the electrical, thermal and mechanical components required for the application.

Solutions can support traction converter refurbishment, propulsion upgrades, auxiliary power systems, rectification and obsolescence management. Dynex engineers work with customers to understand their system requirements and develop an assembly suited to the required electrical performance, cooling, mechanical constraints and operating environment.

This capability enables Dynex to support customers from individual power semiconductor selection through to an engineered power assembly, for both new rail projects and the life extension of existing fleets.

How can power semiconductor selection improve traction converter efficiency?

The choice of power semiconductor directly affects conduction losses, switching losses and thermal performance within a traction converter. Selecting IGBT, SiC MOSFET and diode technologies with the appropriate voltage, current and switching characteristics can reduce power losses, improve thermal management and increase overall converter efficiency. Higher-efficiency devices can also enable higher switching frequencies, potentially reducing the size and weight of associated cooling and passive components.

For modern rail systems, SiC MOSFET technology can provide particularly low switching losses and high-frequency operation, while high-power IGBT modules remain well suited to many demanding traction applications where high current capability, robustness and proven reliability are key requirements.

Dynex application engineers can support customers in selecting semiconductor technology suited to the electrical, thermal and mechanical requirements of their traction system.

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